A concrete reclaimer is a machine used in the construction industry to collect and recycle excess concrete that is generated during concrete production and construction activities. It is designed to capture the concrete slurry that is produced during the cleaning process of concrete mixers, trucks, and pumps.
The reclaimer separates the sand, aggregates, and water from the concrete slurry, allowing for the recovered materials to be reused in the production of new concrete. This recycling process helps to reduce waste, save on raw materials, and minimize the environmental impact of concrete production and construction.
Concrete reclaimers can vary in size and design, with some models capable of handling large volumes of concrete waste and others designed for smaller operations. They typically use a combination of mechanical and chemical processes to separate the materials and clean the water.
Concrete reclaimer separates unused concrete into its original aggregate and grey water. The separated aggregate can be reused for future mixing and even recycled or separated from the grey water.
Concrete reclaimer is used in ready-mix concrete batching plants to recover concrete washed out of truck mixers and in precast concrete batching plants to recover concrete from moulds. It consists of a U-channel and a large inlet batch hopper, both lined with wear-resistant polymer. Fitted with a wide outlet nozzle, a ribbon screw with individually replaceable segments coated with wear resistant polymer, a bolt-on trough cover grid and a robust gear motor suitable for the application.
The main function of a concrete reclaimer is to collect and recycle excess concrete that is generated during concrete production and construction activities. This includes the slurry that is created when concrete mixers, trucks, and pumps are cleaned.
The reclaimer uses a combination of mechanical and chemical processes to separate the sand, aggregates, and water from the concrete slurry. The recovered materials can then be reused in the production of new concrete, which helps to reduce waste, save on raw materials, and minimize the environmental impact of concrete production and construction.
Concrete reclaimers also help to reduce the amount of water needed in the production of new concrete by cleaning and reusing the water from the slurry. This can have a significant impact on the overall cost and environmental footprint of a construction project.
In addition, a concrete reclaimer can help to improve the efficiency of concrete production by reducing the amount of time and labor required to clean equipment and dispose of waste materials. This can help to increase productivity and reduce costs for contractors and construction companies.
1. Upgraded processing capacity, up to 30 m3/h, no material blocking.
2. Improved open design, easy to clean and maintain.
3. Independent hopper design, smooth feeding, thorough clean washing and separation.
4. The overflow outlet is improved, the slurry water contains less sand.
5. Polyurethane screen has high wear resistance and long service life.
6. Good sealing performance, low failure rate and long service life.
7. Small area and flexible design.
8. PLC fully automatic control, simple operation and maintenance.
Concrete Reclaimer Benefits
There are several benefits to using a concrete reclaimer in construction and concrete production:
Environmental benefits: The use of a reclaimer helps to reduce the amount of waste generated during concrete production and construction. By recycling excess concrete and reusing the materials and water, a reclaimer helps to minimize the environmental impact of concrete production.
Cost savings: Reusing materials and water with a reclaimer can result in significant cost savings for construction companies. It reduces the need for raw materials and the cost of waste disposal, as well as the cost of purchasing and transporting new materials.
Increased efficiency: A reclaimer can help to improve the efficiency of concrete production by reducing the time and labor required to clean equipment and dispose of waste materials. This can result in increased productivity and reduced labor costs for construction companies.
Improved quality: By reusing materials with a reclaimer, the quality of the concrete produced can be improved. Recycled materials are often of higher quality and can result in stronger and more durable concrete.
Regulatory compliance: The use of a reclaimer can help construction companies comply with environmental regulations related to waste disposal and water use.
|Stone Size（mm）||rectangle hole＞φ6，square hole＞φ7|
|Sand Size（mm）||rectangle hole＜φ6，square hole＜φ7|
|Rotary Screen Power(kw)||2*1.5|
|Sand Screw Power（kw）||4kw/5.5|
|No. of Mixer Trucks||＞45|
|No. of Washout Sprinkler||1-2|
|Electric Control System||PLC Auto Control|
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