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  • Automatic Zero Discharge Concrete Recycling System

  • Automatic Zero Discharge Concrete Recycling System

  • Automatic Zero Discharge Concrete Recycling System

Automatic Zero Discharge Concrete Recycling System

Product Introduction

Concrete Recycling Plant

A concrete recycling plant is a facility that processes leftover concrete materials from construction sites and turns them into reusable products. Concrete recycling plants are becoming increasingly popular in the construction industry, as they offer a sustainable solution for managing excess concrete and reducing waste.


The process of concrete recycling typically involves the following steps:


Collecting the leftover concrete from job sites and transporting it to the recycling plant.

Breaking down the concrete into smaller pieces using crushing equipment.

Screening and separating any contaminants, such as metal or wood, from the crushed concrete.

Washing the crushed concrete to remove any remaining debris and impurities.

Allowing the washed concrete to dry, and then sorting it into different grades based on size.

Selling the recycled concrete to be used as a base material for roads, driveways, parking lots, and other construction projects.

Concrete recycling plants offer many benefits for construction sites, including reducing the amount of waste sent to landfills, conserving natural resources, and lowering transportation costs. By recycling concrete materials, construction companies can also reduce their environmental impact and promote sustainability.


As a supplier of concrete recycling plants, you play a crucial role in the construction industry's efforts to reduce waste and promote sustainability. Your plants offer an efficient and cost-effective solution for managing excess concrete materials, while also providing a valuable source of recycled materials for future construction projects.

What is Concrete Washout?

Concrete washout is the process of disposing of the leftover concrete, slurry, or wastewater that results from the production of concrete. It is an essential part of the concrete manufacturing process that ensures that the environment is protected from the harmful effects of concrete waste.

During concrete production, excess concrete and concrete wastewater are often washed out from trucks, mixers, and other equipment, and this leftover material needs to be disposed of properly. If the leftover concrete is not disposed of properly, it can cause pollution, harm aquatic life, and damage the environment.

To prevent this, concrete washout is used, which typically involves the use of a designated area or container where the leftover concrete can be collected, allowed to harden, and then disposed of properly. This can include recycling the hardened material or disposing of it in a landfill or other designated waste site.


Advantages


Environmental Protection: Proper concrete washout practices help protect the environment by preventing harmful chemicals and pollutants from entering water sources and ecosystems. This is in contrast to other industrial or construction plant waste that may contain hazardous materials and require special handling and disposal.

Cost Savings: Concrete washout can save construction companies money by reducing the need for expensive cleanup and remediation efforts that may be required if the leftover concrete is not disposed of properly. This is in contrast to other types of industrial or construction plant waste that may require costly disposal or treatment processes.

Compliance: Concrete washout is often required by regulations and guidelines to ensure that construction practices are safe, responsible, and compliant with environmental standards. This can help construction companies avoid fines and other penalties for non-compliance. Other types of industrial or construction plant waste may also be subject to similar regulations, but these can vary depending on the type of waste and the jurisdiction.

Sustainability: Proper concrete washout practices can contribute to more sustainable construction practices by reducing waste and promoting the recycling and reuse of concrete materials. This is in contrast to other types of industrial or construction plant waste that may be more difficult to recycle or reuse.

Automatic Zero Discharge Concrete Recycling System

Concrete recycling plants typically offer several key features that make them efficient and effective solutions for processing leftover concrete from construction sites.

Some of these features include:

Crushing equipment: Concrete recycling plants are equipped with crushing machines that break down large concrete pieces into smaller, manageable sizes.

Screening and sorting equipment: After the concrete is crushed, it is screened and sorted to remove any contaminants and to separate the material into different grades based on size.

Washing equipment: Some concrete recycling plants are equipped with washing equipment that cleans the crushed concrete of any remaining debris and impurities.

On-site concrete recycling: Many concrete recycling plants are located on or near construction sites, which reduces transportation costs and makes it easier to manage leftover concrete.

Environmental benefits: By recycling concrete, construction companies can reduce the amount of waste sent to landfills, conserve natural resources, and promote sustainability.

Cost savings: Recycling concrete can be a cost-effective solution for managing leftover materials, as it eliminates the need for expensive disposal fees and reduces the need for new materials for future projects.

Customizable solutions: Concrete recycling plants can be customized to meet the specific needs of a construction site, such as the capacity to handle large volumes of concrete or the ability to produce recycled concrete products in different sizes and grades.


Product Parameters

Technical Parameters

“0”Discharge Recycling System
ItemsTLZ150 (Vibrating Type)TLG160 (Rotating Drum Type)
Screening Capacity(m3/h)3030
Stone Size(mm)>φ5>φ5
Sand Size(mm)<φ5<φ5
Rotary Screen Power(kw)2.2*27.5
Sand Screw Power(kw)7.57.5
Stone Separator Size(mm) 4100*2000*30004100*2000*3000
Sand Separator Size(mm)7700*2300*47507700*2300*4750
Stone Separator Weight(t)
4
Sand Separator Weight(t)55
No. of Mixer Trucks>45>45
No. of Washout Sprinkler1-31-3
Electric Control SystemPLC Auto ControlPLC Auto Control
Volume of Mixing Tank100m3100m3
Dia. of mixing tank (mm)φ5200*5000φ5200*5000
Agitator Power(kw)15kw/18.5kw15kw/18.5kw


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